Your Trusted Coconut Processing Machine Manufacturer in China

Goldcheer is a high-reliable manufacturer and supplier of coconut processing machines in china.  We have the full capability to offer quality processing machines like coconut processing machines.  Whether you need a trusted coconut processing machine,  Goldcheer is your First Choice! 

 

Your Trusted Coconut Processing Machine Supplier

Goldcheer is a high-tech manufacturer and supplier any processing machine especially the coconut processing machine.  Goldcheer can made a perfect coconut processing machine that can offer a reliable performance. We have professional workers that can manage your coconut processing machine needs in the best way. Goldcheer is the ultimate choice for those who seek a reliable solution for any processing machine like coconut processing machines.  Choose us as your prominent manufacturer and supplier to satisfy your needs.!

Goldcheer Coconut Processing Machine

Stainless Steel Coconut Processing Machine

The Goldcheer stainless steel coconut processing machine is one of the most durable machines because it is made of solid stainless steel materials. This machine is also eco-friendly which is great to work with.

Multi-purpose Coconut Processing Machine

Goldcheer multi-purpose coconut processing machine is economic and environmental protection , stable and durable performance.  You are able to squeeze more, saving time, effort and space. It is also easy to operate with one person.

Full Automatic Coconut Processing Machine

Goldcheer automatic coconut processing machines have a beautiful appearance and are easy to clean. This machine of Goldcheer truly meets the national standard and obtains a lot of certifications like ISO, CE, and FDA.

Hydraulic Coconut Processing Machine

The Goldcheer hydraulic coconut processing machine is simple and convenient to use. Now it is mainly used for processing in rural areas. It has the best capacity to provide a development ofyour  business.

Double Spiral Coconut Processing Machine

With the Goldcheer double spiral coconut processing machine can be processed easily, high efficiency, strong processing capability. Its pressure can be adjusted by changing the space cone.

Industrial Coconut Processing Machine

Goldcheer industrial coconut processing machine is well-known as a popular machine which is perfect in the industrial applications. You can ensure a reliable performance with industrial coconut processing machines.

Commercial Coconut Processing Machine

If you are looking for a professional coconut processing machine, this kind of machine is the perfect choice for you. It only has a simple operation that means that you don’t need to have a skilled operator to work. 

Cold Press Coconut Processing Machine

The Goldcheer press coconut processing machine is helpful in saving time and labor, and cost. This is perfect to improve the flexibility and comfortability to your production line. Use this machine and enjoy the benefits of it.

Electric Coconut Processing Machine

Goldcheer electric coconut processing machine is perfect for industrial production for coconut powder, and it is a necessary equipment in the line for making coconut milk and coconut oil production. 

Screw Press Coconut Processing Machine

The Goldcheer screw coconut processing machine is suitable in a wide range of industrial and commercial applications. This is useful in your production to enhance the efficiency.

High-pressure Coconut Processing Machine

The Goldcheer high-pressure coconut processing machine is the ideal equipment for processing the coconut products. It can process-well your coconut and other substances. It only needs simple and easy maintenance.

Coconut Processing Drying Machine

The Goldcheer coconut processing drying machine is perfect in drying applications, and can obtain good drying results for your coconuts. It offers a reliable solution for your production process.

Why Goldcheer Coconut Processing Machine

Goldcheer is the kind of manufacturer that can manufacture plenty of designs of coconut processing machines.  All of the Goldcheer’s machines obtain a lot of certifications like CE, FDA, and ISO.  We are a certified supplier that can supply your needs even your urgent coconut processing machine needs. 

Goldcheer is a certified provider of coconut processing machines and other types of processing machines.  We have full equipment that may be used in manufacturing quality coconut processing machines.  Goldcheer is the perfect manufacturer that can provide your coconut processing machines with your own specifications. 

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Goldcheer Coconut Processing Machine

Goldcheer is a certified provider of coconut processing machines and other types of processing machines.  We have full equipment that may be used in the manufacturing of quality coconut processing machines.  Goldcheer is the perfect manufacturer that can provide your coconut processing machines with your own specifications.

Goldcheer coconut processing machines are perfect for those who want to improve their productivity. GoldCheer coconut processing machine is very useful to process coconut products in an easy way. It is reliable in every operation that offers a high-efficiency.

At Goldcheer we have different types of coconut processing machines like coconut washing machines, coconut extracting machines, coconut crushing machines, coconut filling machines, and many more. You can easily get the right coconut processing machine at Goldcheer.

We are the coconut processing machine provider that can provide an effective solution for your coconut processing needs. We keep striving to meet your machine’s demand to make sure that you will be satisfied if you receive it because your inquiries and demands are always our priority.

Goldcheer also manufactures different machines aside from coconut processing machines like apple processing machines, pineapple processing machines, pomegranate processing machines, guava processing machines, and so on. Goldcheer is one of the productive manufacturers since we obtain a great reputation in this industry.

Goldcheer is the most popular machinery manufacturer. We are glad to provide your needs with hearted services.

Please feel free to contact us!

Coconut Processing Machine: The Ultimate FAQ Guide

This guide covers all information you’re looking for about coconut processing machines.

So, if you need any information on coconut processing machines, you will find it right here.

Let’s dive right in.

Which are the Different Coconut Products you can Process Using Coconut Processing Machine?

 Coconut products

Coconut products

Desiccated Coconut

This is finely ground coconut that is drier than shredded coconut.

But, the fat component is maintained so that it can be used interchangeably with coconut.

You should not confuse it with shredded coconut, which is mostly in strips.

Coconut Milk and Cream

Coconut milk has the consistency of cow’s milk.

Coconut milk is created by boiling one part of shredded coconut in one part of water until it reaches the consistency of cow’s milk.

Coconut cream is substantially thicker and richer than regular cream. To make it, you simmer four parts of shredded coconut and one part of water.

Coconut Milk Powder

Coconut milk powder is made by spray-drying raw unsweetened coconut cream.

It is then rehydrated with water and used in recipes that require coconut milk.

The ingredients list for most commercially available coconut milk powders includes milk or casein.

Coconut Oil

There are two types of coconut oil, namely refined and virgin coconut oil.

Refined Coconut Oil

The process begins with the extraction of crude coconut oil from copra. The method may be similar to that of dry extraction of unrefined coconut oil at this point.

Depending on the production process, one or more of the following processes may occur. First, degumming occurs to eliminate gums that can alter the texture and quality of coconut oil.

At this stage, it is blended with a degumming agent.

To extract the gums from the oil, the oil is rinsed in water. The process of neutralization is next.

After that, sodium hydroxide, or lye, is added to the oil, which causes the free fatty acids in the oil to create a soap.

The soap and free fatty acids are subsequently removed from the oil by washing them with water.

This is because free fatty acids are prone to oxidation; this minimizes the likelihood of rancidity.

After neutralization, the oil is filtered through an activated clay filter and “bleached.” Bleaching is the process of removing color from something. This method does not include the use of bleach.

Finally, the oil is heated to eliminate any leftover coconut flavor or fragrance.

While the resulting coconut oil is more refined, it has a higher smoke point of 400–450°F (204–232°C). This makes it ideal for high-heat cooking.

It’s also flavorless and odorless for the most part.

Furthermore, both refined and unprocessed coconut oils have identical nutritional profiles. Each tablespoon contains 120 calories (14 grams) of pure fat.

Virgin Coconut Oil

Virgin coconut oil, also known as unrefined coconut oil, is oil that has been extracted from coconut meat with no further processing.

Unrefined coconut oil can be extracted from coconuts in two ways;

  • It’s quite dry, which presses coconut oil from dried coconut meat, or copra, using a machine.
  • It’s raining, which entails extracting coconut milk and coconut oil from fresh coconuts before separating the two.

The wet technique is used to extract the majority of unrefined coconut oil.

Some unrefined coconut oils are labeled “cold-pressed,” which signifies that no heat was used in the extraction process.

At room temperature, unrefined coconut oil is solid and has a pronounced coconut flavor and scent. Its smoke point is 350 degrees Fahrenheit (177 degrees Celsius).

Toasted Coconut Chips

The machine that makes them is developed explicitly for cutting white coconut meat and has a huge capacity and excellent quality.

There is a complete line of toasted coconut chips production. This machine is specifically developed for cutting white coconut meat and has a huge capacity and great quality.

White coconut meat is used as an entrance material, while coconut chips are the final product. In addition, it contains slicing and drying technology. Stability is the result of dynamic equilibrium.

Crisp coconut and coconut crackers are thought to have passed stringent quality control testing. This ensures purity as well as chemical and microbiological benefits before entering the world’s best form.

Dry coconut can be found in various sweets, chocolate fillings and ingredients, ice cream, and health bar decorations.

Also, they are present in cakes, crisp biscuits, baked protein almond biscuits and other desserts, coconut bread and sweets, and coconut grain.

What are the Various Types of Coconut Processing Machine?

Some of the most common machines include:

Coconut Extraction Machine

Coconut extraction machine

 Coconut extraction machine

The coconut extraction machine comprises the frame, the plunger or power transmission shaft, the compression chamber, the ram press (Compression Plate), the electric warming devices, and the grater as the essential components.

Its working principle entails feeding the grated coconut through the hopper and then conveyed via the worm, which presses grated coconut meat inside the extraction unit.

Our coconut extraction machine is easy to use, with most of its operations being automated.

Coconut Powder Making Machine

Coconut powder making machine

Coconut powder making machine

The primary function of this machine is to grind big-size coconut meat into small-size granule coconut meat. This makes this machine a necessary piece of equipment for deep processing coconut.

When in operation, the transmission reduces gear drives the movement of the main axle, causing the mill to run by the power transmission chain wheel.

Coconut Oil Processing Machine

Coconut oil processing machine

 Coconut oil processing machine

It can either be hydraulic or screw press. An expeller press is screw-type equipment that uses a caged barrel-like cavity to press oil seeds. Oil Seed material is moved and compressed by friction and continual pressure from the screw drive.

Oil seeps via tiny holes that prevent seed fiber solids from passing through.

Virgin Coconut Oil Machine

Virgin coconut oil machine

 Virgin coconut oil machine

Its parts include a motorized coconut grater and the coconut milk presses, including bridge press and horizontal screw press, hydraulic jack, and work cast iron.

Steel Fabricated Bodies, Stainless Steel Cast Chamber, and Stainless Steel Worm Assembly are among the Virgin Coconut Oil Machine features.

Others are stainless Steel Lining Bars, powered by a 7.5 HP gear motor.

Cold and hot extraction are two of the most common extraction methods.

The hot extractions include pressing the clean, crushed, and fresh coconut to obtain coconut milk.

It is then heated at elevated temperatures, potentially removing the beneficial micronutrient.

In the cold process, the coconut milk emulsion is destabilized without heating.

The destabilization methods employed include fermentation, chilling and thawing, centrifugation, or enzymatic treatment.

Notably, the yield of hot extraction processes is higher than that of cold extraction processes.

Coconut Milk Extraction Machine

Coconut milk extraction machine

 Coconut milk extraction machine

Our coconut milk extractor machine is a spiral juice extractor machine that can process various vegetables and fruits, including tomato, pineapple, apple, oranges, berries, coconut, and other vegetables.

Stainless steel is the primary material for constructing the fruit-touching section.

This ensures high sanitary levels for the machine.

In addition, the machine automatically separates the extracted juices from the waste.

The major components of a Coconut Milk Extraction machine include a filter aperture, hopper, support seat, and screw/spiral.

The screw speed is around 410 revolutions per minute.

The electric motor powers the helical spindle through a pair of triangular pulleys.

Its left end is supported in the flow bearing seat, and the right end is supported in the handwheel bearing seat.

Coconut Shell Powder Machine

The Coconut Shell powder/Shell Crusher machine is used in crushing various types of shells, wood splint, bamboo, crop straws, etc.

It has the capability of processing the product to either chips or powder.

The importance of this machine is that it turns the waste coconut shells into higher economic value products like feed granules.

The machine parts include a rotor, hammer, mesh, feeder, body, classifier, bearings, blower, cyclone, piping, and collector.

The operating principle of the machine entails introducing the coconut shells through the feeder.

After which the machine crushes the shells automatically and deposits the end product in the collector.

These machines vary in terms of size, output, and weight.

For example, the smallest machine weighing about 800kg with a motor operating at 15kw has an output level of about 700-1000 kilogram per hour.

A machine weighing about 2000kg with a motor operating at 60kw can produce about 3000 – 4000 kilogram per hour of coconut powder on the higher end.

The operating principle of the machine entails introducing the coconut shells through the feeder. Afterwhich the machine crushes the shells automatically and deposits the end product in the collector.

Which are the Equipment in a Coconut Milk Processing Line?

In your coconut milk processing line, you may need any of the following:

Peeler

A top and bottom claw mechanism, a top and bottom claw system lifting cylinder, a top and bottom rack, and a lifting system make up the coconut peeling machine.

The top claw gear is found in the upper rack’s upper end.

The lifting system is located at the bottom end of the top rack, and the bottom claw mechanism is located on the lifting system.

The bottom rack has a hand valve.

Also, the top claw system lifting cylinder is attached to the upper claw system.

Then, the bottom claw system lifting cylinder is linked to the lower claw system.

Pulverizer

The impact pulverizer comprises an encased rotor with swing hammers, a Whizzer classifier for fineness adjustment, and a pressure gradient generator installed on a steel shaft.

Also, the hopper or the motorized rotating feeder feeds the crushed material into the crushing chamber.

The feed material is reduced to fine powder by the impact of the crushers on the liner plates. The ground material is sent to the Whizzer classifier for sorting.

Besides, the classifier rejects the large particles, which are returned to the crushing chamber for further processing.

The categorized materials are then fed into a cyclone, where it is collected and bagged.

Furthermore, the system includes a dust collector to ensure dust-free performance and no waste of crushed powder.

Screw Separator

A separator helps in separating liquid from solid or solid from liquid. In this case, oil from the coconut meat.

When the machine is working, the screw shaft is set up with various screws and rotates to drive the material into the chamber.

The spiral helical pitch of screws and the spiral depth of screws both get shorter as a result of the spiral.

In the chamber, the volumes between screws and pressing ring inner rings are smaller.

This forces oil out through the spaces between the bars and the oil holes between the pressing rings.

Filtration

The extracted coconut water is filtered to eliminate the shell particles that result from the perforation procedure.

Disc Centrifugal Separator

A disc centrifuge is a filter that consists of a series of conical discs that form a parallel pattern of centrifugal chambers.

The disc centrifuge uses an incredibly high centrifugal force to extract particles (typically contaminants) from liquids or separate two liquid phases.

Heavier solids or liquids exposed to these forces migrate outwards towards the revolving bowel wall, while lesser dense fluids migrate inwards towards the middle.

Disc stacks are customized plates that enhance the planar settling region, speeding up the filtration.

Various stack patterns, orientations, and forms are employed for different operations based on feed.

The saturated denser material or liquid is subsequently mechanically or periodically extracted based on the tapered plate separator configuration.

Blending System

The coconut meat blender with the cone disc grinds coconut flesh into fine pieces.

This is the first step in the process of extracting coconut milk and generating dried coconut.

It also improves the taste by also mixing ingredients and preparation for spray drying using the ingredients for combining.

For maximum hygienic, pair with a CIP system.

Degasser

It is used to prevent oxidation and browning of coconut milk by vacuum degassing it.

It removes gas connected to suspended particles simultaneously after high temperature degassing.

Degassing prevents the particles from floating.

Besides, it improves air bubbles during elevated temperature sterilization and filling.

Also, it enhances sterilization efficiency and minimizes corrosion within the vessel.

Vacuum degassing is usually done after homogenization, although it can also be done before filling.

To provide automated control, it is paired with the sterilizing unit.

The machine’s working concept is that when the corresponding vacuum pump is switched on, the air in the device is eliminated.

Subsequently, the product self-primes into the device from the intake.

Also, the control valve automatically regulates the product when it reaches a specified height.

The product can be pulled from the material outlet after the device’s vacuum level satisfies the process requirements.

Remember, the operation can keep going as long as the vacuum level and the equilibrium of input and output products are observed.

Homogenizer

A homogenizer is a commercial apparatus used to combine various substances, notably tissue, foodstuff, plants, and sediments.

Pestles with mortars are the most frequent type of this apparatus, and it has continuously been utilized for centuries.

Blender-type equipment is used in newer models of this apparatus.

coconut milk is normally homogenized before being aseptically filled to avoid phase separation of water and fat during storage

Sterilizer

Coconut milk or coconut water can be sterilized using a  plate heat exchanger or a direct heating injection system completed by a tube (if food-grade steam is available).

The same process technology can be used to treat coconut cream.

However, the indirect heat treatment can only be done with a tubular heat exchanger.

Filler

The use of Aseptic flexible hoses and shut-off aseptic valves can be used in the drum filling process.

This system can be combined with a comprehensive CIP and SIP system for cleaning and sterilizing prior to filling.

Some fillers do not require to be connected with drum filling stations.

At this stage, concentrated coconut milk is filled in the aseptic bags in drums for repacking.

Flusher

They are an important part of CIP processes.

They aid in cleaning out dregs excesses and waste materials from the machine operating systems.

They work with the principle of pouring warm or hot water and solvents to remove unwanted material so that a new process can begin.

Autoclave

The use of pressured steam to kill pathogenic germs and denature proteins is referred to as autoclaving.

Autoclave employs the wet heat principle.

“Wet heat” is the most reliable way of sterilizing laboratory equipment and decontaminating biohazardous material.

The autoclave sterilizes the material by creating steam pressure inside the chamber at a standard vaporizing temperature and maintaining the conditions for a set time.

Are their Multi-purpose Coconut Processing Machine?

Yes. There are multi-purpose coconut processing machines.

New options for designing a coconut processing module include using multi-functional equipment to increase operational flexibility.

This is particularly appropriate in micro-scale operations where the product’s market is still developing.

A multi-functional coconut processing machine includes:

  • A base frame plate consisting of two longitudinal upright columns
  • At least two levers
  • A scrapper to mechanically grind coconut inside the pulp
  • A manually controlled mixer grinder
  • A belt pulley
  • A pair of nibblers was provided at a base plate to crack open coconut shells for extracting coconut water.
  • A pair of jaw blades to prepare husked leaves fiber.

What is the Difference Between Cold Press Coconut Processing Machine and Screw Press Coconut Processing Machine?

You can extract tasty coconut oil using a variety of methods. Cold press and screw press are the two standard techniques for processing coconut oil.

Dried copra is fed through a specific screw press in the screw press method.

This screw press is crucial because it squeezes most of the oil trapped inside the coconut meat while also compressing the usable coconut copra.

You can also purchase small motor-driven or hand-operated presses online.

Cold pressing means pressing the oil without heating it in the press.

However, it’s tough to crush the oil in this manner all at once thoroughly.

As a result, some oil remains in the oil cake during this procedure.

Can you find a Fully Automatic Coconut Processing Machine?

Yes.

There are fully automated coconut processing machines; however, the cleaning process for these machines requires some manual labor.

How does Hydraulic Coconut Processing Machine and High-Pressure Coconut Processing Machine Compare?

Below are fundamental aspects you should know about these machines:

Hydraulic Coconut Processing Machine

Hydrualic coconut machine

 Hydraulic coconut machine

A Hydraulic Coconut Processing Machine comprises the piston, columns, hydraulic cylinders, base, beams on activities, oil pump, cylinder, automatic temperature devices, and electric lap.

All materials are constructed of high-quality metals, which improves the machine’s performance and extends the component’s service life.

The coconut milk squeezing rate is high.

This is because the hydraulic coconut milk squeezing machine uses hydraulic pressure to press the coconut milk from the smashed coconut meat.

It is versatile equipment that can extract juice from different fruits or vegetables.

The hydraulic coconut juicer is used to harvest coconut milk from crushed coconut meat.

It uses a hydraulic concept to force the coconut milk out of the coconut meat, making it a perfect piece of equipment for the coconut milk and beverage processing lines.

The hydraulic coconut juicer offers a high juice output rate and a big press force.

Some benefits of our Hydraulic Coconut Processing machine include:

  • A double motor layout that allows the press and lifting speeds to be adjusted.
  • Easy operation, maintenance, and cleaning.
  • High output levels
  • An open encircling design on the upper part of the pressure plate prevents contamination in the pressing process and pollution buckets.

High-Pressure Coconut Processing Machine

High pressure coconut machine

High-pressure coconut machine

High-pressure processing (HPP) is currently a common food-processing method all over the world.

The current commercial application is a non-thermal pasteurization technique for ensuring food safety and extending the shelf life of foods and beverages.

There aren’t many manufacturers dealing in HPP equipment, and machines can cost anywhere from $500,000 to more than $3 million each.

The machines now mostly have horizontal orientation, allowing them to handle bigger volumes than the previous ones with vertical orientation.

These machines’ pressure vessels are designed to resist a specific level of temperature and pressure.

Importantly, their size is determined by the amount of fluid they can carry.

To pressurize the machine, water fills it to atmospheric pressure.

Then, a pump or pump (depending on the machine size) forces another 15% of the water into the vessel.

HPP processing services increase value to their products by utilizing some or all of the various benefits of this technology. These include:

  • Extension of Product shelf-life
  • Ensured maintenance of organoleptic and nutritional quality
  • Destruction of possible pathogens existing in the product. Therefore, by using high-pressure, bacteria, such as Salmonella and E. Coli, are vulnerable to destruction.

Is there a Difference Between Commercial Coconut Processing machines and Industrial Coconut Processing Machine?

The term “industrial” refers to any firm that deals with the production of goods.

The term “commercial” refers to any business conducted solely to maximize profit.

For commercial coconut processing machines, the machine is built to maximize their utility to increase profits.

Therefore, these machines specialize either in quality output or faster production, for example specializing in only virgin coconut oil.

Industrial coconut processing machines are tailored to focus more on bulk product output, for example, refined coconut oil.

However, you should note that there is a thin line that differentiates these machines depending on the scale of the plant

What are the Advantages of Double-Spiral Coconut Milk Extractor over Single-screw Coconut Milk Extraction Machine?

The double-spiral coconut milk extractor is developed to alleviate the shortcomings of single-screw machines, such as:

  • Low coconut milk yield
  • Small processing volume
  • Delayed charging
  • Easy-blocking coconut milk chambers
  • Intermittent operation due to coconut flesh adhesion on the screw surface.

As such, the Double-Spiral Coconut Milk Extractor has a large processing volume and high yield to redress the above shortcomings.

What is the Sanitation and Handling Guideline of Coconut Processing Machine?

To ensure your Coconut Processing Machine retains its quality sanitary standards, observe the following:

  • Before cleaning, ensure you dismantle or open the equipment. Disconnecting lines or opening cut-outs will help prevent you from washing debris from one part of the equipment to the adjacent part.
  • Scour as much waste as possible with a brush, broom, shovel, or vacuum. To remove stubborn deposits, employ cleaning aids such as brushes or high pressure.
  • Allow equipment to drain and air dry after flushing thoroughly with cold water for equipment cooling.
  • Avoid reliance on high-pressure steam for equipment sterilization. This is because the pressurized steam blows contamination from cracks and crevices onto the already cleaned equipment. Consequently, leading to further contamination.
  • Ensure that the water used for syrups, brine, and cleaning is contamination-free by ensuring hoses used for rinsing equipment are kept off the floor.
  • You should drain, clean, and sanitize water storage tanks to prevent bacterial growth.
  • Water filters and softeners should be thoroughly backwashed and sanitized regularly.
  • You should eliminate dead ends in abrupt curves, water pipes, pipelines connecting the equipment, brine, and syrup pipes, flumes, welded joints, and faulty solder.
  • Remove scale from pipeline blanchers, equipment, and water pipes surfaces by installing controls.

Basically, that allows the chlorine concentration to be adjusted to 25 ppm or more during cleaning operations.

Such deposits may host microbes such as thermophiles.

  • Keeping the viners clean and sanitizing and cleaning the cutters daily will help reduce contamination.
  • Keep cooling tanks and canals clean by chlorinating them. Chlorine residuals of 2–5 ppm are considered satisfactory.
  • Rinse machinery, conveyor belts, and pick tables with water regularly to minimize trash collection and physically remove large numbers of bacteria.
  • To stop bacterial growth during a breakdown, clean the equipment and chill it below 90°F (32°C).
  • Some equipment such as dewatering screens, washers, blanchers, etc., should remain running during short-term shutdowns and cool down to below 32°C (90°F).
  • Whether central or portable, pressure cleaning systems are suggested since they save time, increase safety, minimize operating costs, and increase quality control.

Which are the Extraction Methods Applied in Virgin Coconut Oil Machine?

You can apply any of the following extraction techniques:

Cold Extraction Processes

Extracting coconut oil from coconut milk through emulsion breaking minus heating is referred to as “cold extraction.”

For the coconut emulsion to be more stable, coconut milk destabilization may be done in three phases.

The action of gravity force separates cream in the first step, resulting in two phases: a creamy layer on top and the bottom layer being aqueous.

Flocculation and clustering are the next stages. It involves the oil phase moving in a group without rupturing the interfacial coating that ordinarily surrounds it.

The final phase in the coconut milk destabilization is the coalescence stage.

Here, the interfacial areas are ruptured and reduced, which helps to join oil globules together.

Cold extraction is desirable since it eliminates the solvent while also bleaching, deodorizing, and refining the product.

Consequently, reducing the energy requirement and lowering the investment costs.

Also, it is environmentally friendly.

As a result, anyone who is interested in manufacturing their own natural oil may do it at home.

Despite the fact that the concept looks appealing, the approach produces a low oil content, which has deterred commercialization.

Chilling, Freezing, and Thawing Method

It involves centrifuging the emulsion before chilling and freezing. Centrifuging helps efficiently pack the coconut oil globules.

For chilling and freezing, temperatures of 10°C and – 4°C, respectively, are employed.

On the other hand, the thawing procedure is carried out in a water bath at 40°C.

This is maintained until the coconut cream reaches 25°C (recommended steady temperature).

This action also helps in the removal of undissolved particulates following extraction.

For successful oil recovery by centrifugation, it is necessary to remove particles present in large percentages in the dispersion of coconut meat.

Centrifugation Method

Centrifugation employs the use of a centrifuge, a machine that creates a centripetal force by rotating liquid samples at high speed.

The strong centripetal force makes have particles move faster, down the centrifuge tube, as opposed to when they depended on gravitational force.

Tubular centrifuges and self-cleaning centrifuges are the two types of centrifuges available. Both are employed in virgin oil extraction.

In water emulsion, coconut milk is the natural oil. After centrifugation, coconut oil and coconut milk are separated.

Fermentation Method

To destabilize the coconut milk emulsion, Extracted Virgin Coconut Oil utilizes bacterial cultures and adjusts the pH.

Inducing fermentation with Lactobacillus sp. enhances the quality and amount of Virgin Coconut Oil.

Fermentation should be done in a bioreactor, a controlled environment.

However, due to undesired microbes and uncontrolled circumstances, the fermentation-based wet process is time-consuming (24-48 hours).

Also, it sometimes results in poor quality oil, which is yellow in color and smells fermented, masking the oil’s unique coconut flavor.

Aqueous Enzymatic Extraction Method

The aqueous extraction method can also employ the use of enzymes.

Coconut oil is extracted from fresh coconut kernels using various enzymes such as Term amyl (endoamylase), Neutrase, alcalde (protease), and Cellules.

This process results in excellent grade oil.

Hot Extraction Process

A heat extraction process is used to obtain coconut oil from coconut milk.

The heating results in denaturing of the proteins in coconut milk.

Also, the milk emulsion is destabilized.

Boiling coconut milk at 100-120°C for 60 minutes, or until all of the water has evaporated, extracts the Virgin Coconut Oil.

Next, the protein in coconut milk is coagulated by slow heating in a Virgin Coconut Oil cooker. This releases the oil, which is then separated from the residue by filtering through a muslin cloth. The residue is then boiled to remove even more oil.

What are the Factors to Consider during Selection of Coconut Processing Machine?

 Coconut oil process line

 Coconut oil process line

Technical Parameters

The average dimension is determined through a careful analysis of the various sizes and shapes of coconuts accessible in order to do a design calculation analysis.

  • Ovoid in shape and (300 x 200) mm in size
  • Fiber thickness ranges from 20 to 40mm.
  • Weight ranges from 0.65 kilograms to 1.25 kilograms
  • The husk width ranges from 120 to 240 mm.

Design

Tynes are a crucial component that is directly involved in the dehusking process.

The product will be more effective and of higher quality, if the tynes are designed properly.

The shape must be conical.

Height and Diameter

Height and diameter are also important factors to consider. It is assumed that at least 1/5th of the width of coconut should be put into a cylinder’s intermediate space.

Power Output

You should check the power requirement of a Coconut processing machine. Ensure the machine you choose can be supported efficiently by your power supply.

Technology

Select a machine that has integrated the most recent technology. Coconut meat is a raw ingredient required by the oil industry.

The primary material for coir manufacturers is dry coconut husk.

We have machines that can remove the coconut husk, crush it, and grate it to produce coconut milk.

It is adaptable to any setting and needs not to be operated by skilled personnel.

Budget

We are all familiar with the phrase “money talks”. Go for a machine that will not strain your budget to the extent of interfering with the entire production process.

Can you Integrate Clean-in-Place (CIP) System in Coconut Processing Line?

Yes. One can integrate Clean-in-place (CIP) system in coconut line processing.

On most occasions, it is combined with Clean Out Place (COP) system for pots and pans in coconut processing lines to meet sanitary standards.

Which are the Types of Conveyor Belts in Coconut Conveyor Machine?

Some of the most common conveyor systems include:

Types of conveyor systems

 Types of conveyor system

Horizontal Conveyor Belt

Cake conveyors are well-known machinery used in oil mill processing plants to transport material from one location to another.

They are mostly made from rubber.

The cake conveyors are an important feature of the oil extraction unit once again. In the case of the cake conveyor, the transfer direction is horizontal.

The horizontal movement transports the oilcake to the desired position.

Lifting Conveyor Belt

Lifting conveyors are devices that allow you to modify the height of your handling while you’re working.

Conveyors of many types, such as chain, roller, strip, and belt conveyors, can be employed.

Lifting devices can be used to raise, reverse, and tilt materials.

Lifting conveyors can be used to combine two transport lines, change the direction of transport, and change the orientation of a production line.

Surfing Conveyor Belt

A system consisting of a number of extremely short servo-driven belts designed to meet a range of production line issues.

Such issues include; alignment loss and rows required before specific processing or wrapping equipment, where it is impossible to re-queue or channel items or use row aligners (fragile or sticky products).

What is the Price of Coconut Processing Machine in China?

The price averages from fourteen thousand to ninety thousand ($14000-90000) US dollars per piece of machinery

Here is an overview of all GoldCheer food processing machines.

Why should Coconut Processing Machine Comply with GMP Guidelines?

GMP guidelines ensure that ingredients, products, and packaging materials are handled safely and prepared in a healthy atmosphere.

GMPs address the risks posed by humans and the environment during the manufacturing of food. They serve as the foundation for every food safety program.

How do you Perform CIP in Coconut Processing Machine?

Cleaning In Place (CIP) should be both effective and minimize the use of detergents to promote environmental protection. CIP can be done in two different methods:

  • Single-use cleaning – It involves draining the cleaning detergent after using them. This is common in extremely dirty machines, such as UHT plants
  • Recovery CIP – It is simply reusing the cleaning solution. This is applicable if you have cleaned less dirty objects, for example, tanks or pipes with cold surfaces.

Which are the Parameters that you should Control when Cleaning Coconut Processing Machine?

Because coconut meat/kernel and coconut milk have low acidity, they are easily contaminated by bacteria.

As a result, stringent sanitation should be followed at all times in the plant area, including workers and equipment.

All portions of Virgin Coconut Oil processing equipment that will come into touch with coconut kernels or milk should be made of food-grade stainless steel.

Water used as a diluent or rehydrating agent should be of excellent quality, devoid of microbiological contamination and excessive mineral content.

Cleaning cooking pots and pans at home are done by hand. Cleaning out of place, or COP is a term used in the food industry to describe this.

All of the equipment is carefully removed and cleaned.

Industrial brushes and gloves must be supplied for manual cleaning. Only mild compounds with a pH range of 4 to 9 are employed.

Because of the involvement of personnel, it is difficult to get consistent results.

To maintain consistency and efficiency, motivation, training, strict supervision, and education are essential.

In food processing plants, CIP is critical for ensuring food safety.

Cleaning effectively between production runs reduces the risk of contamination and ensures that products satisfy quality standards.

CIP offers intense cleaning of the contact surface of the equipment without disassembling or moving production equipment.

As a result, it improves products’ safety, saves operation time, and improves efficiency by saving on labor.

CIP also saves on water and detergents by recycling.

What is the Material Used in Construction of Coconut Processing Machine?

Food-grade stainless steel is usually used in most coconut processing machines.

It is easy to clean and provides an efficient working process and structural integrity

How Does Coconut Husk Processing Machine and Coconut Shell Processing Machine Compare?

Let’s look at some of the fundamental aspects of these machines:

Coconut Husk Processing Machine

The coconut husk is the outer fibrous part of the coconut fruit. The Coconut Husk Processing Machine majorly deals with the coconut husk.

A common coconut husk processing machine is the coconut husk particle separator.

This machine helps in collecting and processing coconut husks.

The machine has the capability of processing both wet and dry husks.

Collecting and processing coconut husks into higher value-added goods like coco peat and coir fiber is very beneficial and cost-effective for coconut growers.

It can be connected to a small tractor and used to process coconut husks in the fields.

They are quite helpful in a spectrum of uses, and there is a considerable demand for them.

The husk is removed from the coconut by the De-husking machine. It does not damage the husk or break the shell.

Coir fiber products can be made from husk. The machine saves a lot of time and effort by allowing for easy automation and continuous processing.

Coconut Shell Processing Machine

A shell is the hard part of the coconut, the layer after the fibrous part.

For the coconut shell processing, a swing hammer-carrying encased rotor, a Whizzer classifier for fineness adjustment, and a pressure gradient generator installed on a solid shaft make up an impact pulverizer.

The hopper or an automatic rotating feeder feeds the crushed material into the crushing chamber.

The feed material is reduced to fine powder by the impact of the hammers against the liner plates.

The ground material is conveyed to the Whizzer classifier to classify, and the classifier rejects the larger particles, which are returned to the crushing chamber for further grinding. The material is then sucked into a cyclone and bagged.

Dust collecting filters are then employed to remove dust

Which are the Recommended Detergents for Cleaning Coconut Processing Machine

Alkali detergents with a pH of 4-9 are recommended. In addition, they must have a gentle personality.

Detergents that you can use include:

  • Low Foam Delimer. It is an acid descaler that eliminates rust, limescale, and hard water deposits by dissolving.
  • Egg Wash Defoaming Detergent – Which Defoams while cleaning.
  • Alkali Foam Smokehouse Cleaner – cleans vertical equipment walls and eliminates carbon deposits.
  • CD Foam – Chlorinated cleaner and degreaser with high foaming action.
  • Low foaming alkaline cleaner (Alkaline LF).
  • Low-foaming chlorinated cleaner
  • Chloro-Clean 305

What is Copra in Coconut Drying Machine?

Copra is the dried coconut kernels from which coconut oil is extracted. Before pressing out the oil (copra oil), the coconut kernels are traditionally sun-dried, especially for export.

When de-husked, the coconut fruit is typically a drupe derived from the Cocos nucifera (Coconut palm).

Copra oil is high in lauric acid, making it an important commodity in the manufacture of soaps, lauryl alcohol, cosmetics, fatty acids, and other products.

Many coconut-producing countries regard it as a lucrative product.

The palatable oil cake obtained as a leftover in the manufacturing of copra oil, known as copra cake, is used for animal feed.

What is the Working Principle of Coconut Dryer?

Coconut dryer

 Coconut dryer

The drying machine’s operating concept is that the evaporator absorbs heat from the surrounding air.

It then converts it to high temperature and high voltage through the compressor.

It then enters the interior condenser, which releases the high temperature and heat into the drying chamber.

The heated air draws out the materials’ water vapor to reach the drying goal

At GoldCheer, we design and manufacture a range of coconut processing machines for various applications.

Our main production lines are tomato paste production line, mango pulp production line, fruit(apple, orange) juice production line, guava passion fruit production line, yogurt production line, UHT milk production line, coconut milk powder production line, milk powder production line, honey production line, beer brewery production line.

Contact us now for all your coconut processing machine needs.

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